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For over 80 years, Sperry has been an innovative force in rail flaw detection. For us, serving our customer embodies more than supplying the most advanced technology in the industry: it is about providing a total solution that offers our customers a more cost-effective, time-efficient way to operate.

Through continuous development and the expertise of the highest trained workforce in the industry, we help railroads around the world maximize productivity and safety. From heavy haul networks to metropolitan systems, Sperry sets the standard for industry inspection techniques.

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X-Fire

The latest innovation from Sperry, our exclusive X-Fire technology uncovers difficult to fund defects before they become a liability. The obliquely angled probes call out flaws that are difficult to find with standard ultrasonics alone, such as reverse detail fractures and transverse defects in spite of certain surface conditions such as head checking, shells, and worn rail profile is the most advanced available today.

Induction

Sperry’s induction technology accurately uncovers potentially catastrophic defects in the head of the rail such as transverse defects and vertical split heads. Our induction technology is more tolerant of lateral position and surface anomalies such as grease than any other testing method.

Standard Ultrasonics

For full head to base coverage, we apply ultrasonics via our Roller Search Units (RSUs). Sperry RSUs ensure uniform and constant contact with the rail, even when applied to less than perfect rail conditions, ensuring higher defect-detection ratios.

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Developed and lead by a Level III certified instructor with over 40 years experience.

Over 90% of our graduates earn Level II certification.

Class sizes limited to 6-8 students to ensure individual attention.

Hands-on training using hand units and other inspection tools.

State-of-the-art facility includes a rail sample library, simulation room, complete inspection vehicle, and test track.

Courses offered include:

Level I Rail Testing, Level II Rail Testing, Hand Testing, Portable Rail Flaw Detectors, Gates & Gains, B-Scan Interpretation, Test System Familiarization, Roller Search Unit (RSU) Maintenance, Induction Testing, Personnel Qualification & Certification, 10-week Chief Operator Class. Customized programs also available.

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“The Sperry School did a terrific job education our employees on all facets of rail flaw detection. The hands-on training in the lab and on the test track helped us make better decisions in real lift situations, ultimately reducing inspection time and saving money for our organization.”

Al Mauldin, Engineer – Rail Testing, Norfolk Southern

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Use your data more effectively.

Customized reporting capabilities and convenient access allow you to do more with your data. Sperry is the first to offer secure web-enabled access to you test results anytime.

Highlights of the Sperry Data Management System (SDMS) include:

Monitor and predict future maintenance needs.

Extensive data warehousing capability.

Customer-configurable reporting.

Compatible with most ERP systems.

Seamless integration with PDA-based devices.

Integration with GIS services.

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Dedicated field management.

A dedicated field manager with significant experience in rail testing and management supervises all equipment deployment and crew activity.

Quality assurance program.

Sperry employs a dedicated team to provide quality assurance and system integrity. Operators uploads recorded test data daily to our Quality Management group where it undergoes a stringent quality audit review process.

Safety Management System (SMS).

Our proprietary Safety Management System is implemented at every level of our organization without exception. Improving operator and crew safety is at the forefront of every decision we make.

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Our services and products combine to give you an edge in rail flaw detection.

We uncover more defects per mile by successfully integrating timesaving services and techniques with products featuring state-of-the-art technology. All delivered by the highest-trained team in the industry – both on the rails, and behind the scenes.

SERVICE

Turnkey Rail Flaw Detection Programs

– Stop & Verify Programs
– Non-Stop Testing Programs


Ultrasonic Training and Certifications


Data Management with secure online access


Service Failure Investigations


Quality and Audit Programs

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PRODUCTS

Portable Equipment

A-Scan Single Rail Walking Stick
A-Scan Dual Rail Walking Stick
B-Scan Flaw Detector Single Rail Walking Stick
B-Scan Flaw Detector Dual Rail Walking Stick
B-Scan Flaw Detector Trolley


Hi-Rail Equipment

450 Series
950 Series


Railbound Equipment

100 Series
Self-Propelled Vehicles
Non-Powered Vehicles
Multi-Function Vehicles

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What we mean by
“A Higher Level of Reliability”.

 

A Higher Level of Reliability is more than just a statement – it is a core belief that pervades every aspect of our corporate culture. For over eighty years, our mission has been to provide reliable, repeatable service – for every client, everywhere, every day. We strive to exceed our client’s expectations while providing a safe working environment, maintaining the highest industry standards, and respecting the dignity of every employee.


Our mission is to provide reliable, repeatable service.


Our commitment is to employ the best resource, technology, and methods available today.


Our investment in quality, service, and efficiency comes from our focus on discipline, exceeding client expectations, and continuous improvement that drives productivity.


Our corporate culture is defined by three principles: safety and the knowledge that all incidents are preventable; the integrity that comes from always doing the right thing; and a passion for our woark and its contribution to society as large.